DYOUNG > products > Paper Machine Clothing > 2.5-Layer Polyester Forming Fabrics
2.5-Layer Polyester Forming Fabrics
2.5 Layer Polyester Forming Fabrics
enhanced double-layer forming fabric
enhanced double layer forming fabric
polyester paper forming fabric
2.5-Layer Polyester Forming Fabrics
2.5 Layer Polyester Forming Fabrics
enhanced double-layer forming fabric
enhanced double layer forming fabric
polyester paper forming fabric

2.5-Layer Polyester Forming Fabrics

DYOUNG 2.5-layer polyester forming fabrics add sheet-support elements to an enhanced multilayer construction. The DY-FF25 range is designed around the combined needs of fiber retention, controlled drainage and machine-side wear. Different configurations address board, printing and heavier wear duties, with the exact weave selected to suit the paper grade and forming position. The fabric helps mills balance sheet quality with stable water handling throughout the forming section.
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Features
Specification
Applications
Video
Cases
Support
Features
01
The 2.5-layer concept adds support yarns to a double-layer structure.
02
Extra paper-side yarns increase the number of fiber-support points.
03
Machine-side yarn dimensions are selected for contact and wear.
04
Yarn spacing and weave repeat define the drainage structure.
05
Heat-set width and length follow the machine's installation requirements.
Specification
Parameter Unit DY-FF25-PET-01 DY-FF25-PET-02 DY-FF25-PET-03
Variant Board and packaging Printing and writing Wear-side heavy weft
Material Polyester monofilament or mixed-yarn fabric, as listed Polyester monofilament or mixed-yarn fabric, as listed Polyester monofilament or mixed-yarn fabric, as listed
Warp filament mm 0.28 0.17 0.17
Sheet-side weft mm 0.20 / 0.27 0.13 / 0.18 0.13 / 0.20
Machine-side weft mm 0.40 / 0.40 0.22 / 0.22 0.35 / 0.35
Warp density threads/cm 37–38 61–62 68–69
Weft density threads/cm 40–41 52–53 49.5–50.5
Air permeability m³/(m²·h) 6000 5700 8000
Structure type Support-shute 2.5-layer Support-shute 2.5-layer Support-shute 2.5-layer
Ordering details
Joint EN – Endless supplied configuration EN – Endless supplied configuration EN – Endless supplied configuration
Edge finish TS – Thermally sealed edge TS – Thermally sealed edge TS – Thermally sealed edge
Color N – Natural / white N – Natural / white N – Natural / white
Order dimensions (example) mm W3000-L25000 W3000-L25000 W3000-L25000
Order code (example) DY-FF25-PET-01/W3000-L25000/EN/TS/N/R01 DY-FF25-PET-02/W3000-L25000/EN/TS/N/R01 DY-FF25-PET-03/W3000-L25000/EN/TS/N/R01
Dimensions Custom finished dimensions to the machine drawing.
Specification scope Nominal fabric specifications; assembly details apply as listed.
Applications
Selected printing papers
Selected printing papers
Selected fine paper grades
Selected fine paper grades
Packaging and recycled-fiber grades
Packaging and recycled-fiber grades
Specialty paper formation
Compatible specialty paper positions
Video
Frequently Asked Questions
01
Q
Is 2.5-layer a standardized performance grade?
A

No. It is a construction naming convention; performance still needs measured fabric and machine data.

02
Q
Can it replace every double-layer fabric?
A

No. Fit, caliper, drainage, tension and machine clearances must be checked.

03
Q
What information is needed for a quotation?
A

Send former layout, dimensions, speed and tension, furnish, grades, drainage-element data, current fabric construction and the principal quality or wear issue.

04
Q
What makes DYOUNG different from other suppliers?
A

We combine precision weaving technology, premium raw materials, fast support, and true customization. Plus, our products serve over 80 countries worldwide.

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